Manufacturing Engineer
Electromechanical Manufacturing Engineer required for Leading Aerospace Manufacturing Firm
- Manufacturing Engineer
- Whippany, NJ Area
- $80,000-110,000
An industry leader in the Aerospace manufacturing sector is seeking a strong Manufacturing Engineer to join their ever-growing team in NJ. Reporting directly to the division VP of Engineering, this position will support the development and improvement of production workflows, including work instructions, build documentation, tools, fixtures, and equipment required for product manufacturing.
The Manufacturing Engineer will have the following responsibilities:
- Lead the planning, development, and implementation of advanced manufacturing processes and lean cell layouts for both new production and overhaul/repair operations, ensuring alignment with aerospace and hydraulic system standards.
- Spearhead cross-functional initiatives to identify, justify, and procure precision tooling, test equipment, and automation solutions to enhance production efficiency and quality.
- Establish and continuously refine production standards, work instructions, and build documentation to support scalable and repeatable manufacturing of electromechanical assemblies.
- Provide hands-on support in diagnosing and resolving complex mechanical, electrical, and hydraulic system failures, collaborating with design and test engineering teams.
- Review and validate engineering drawings and CAD models for manufacturability, initiating Engineering Change Orders (ECOs) to optimize design-for-manufacturing (DFM) and design-for-assembly (DFA) principles.
- Witness and evaluate acceptance testing of aerospace components and systems, ensuring compliance with performance specifications and test protocol accuracy.
- Drive continuous improvement initiatives using Six Sigma, Kaizen, and root cause analysis methodologies to enhance product reliability and reduce cycle times.
- Translate engineering Bills of Materials (EBOMs) into accurate and structured Manufacturing BOMs (MBOMs), integrating ERP and PLM systems for traceability and configuration control.
- Conduct and/or witness qualification, performance, and environmental testing of new products, including vibration, thermal cycling, humidity, and duty cycle validation per aerospace standards (e.g., DO-160, MIL-STD).
- Develop comprehensive test plans and author detailed test reports to support product validation, regulatory compliance, and customer deliverables.
- Perform internal audits across manufacturing, quality, and engineering departments to ensure adherence to AS9100, ISO 9001, and internal process controls.
The ideal Manufacturing Engineer candidate will have the following skillset:
- Bachelor's Degree in Mechanical, Electrical, Aerospace, or Industrial Engineering 
- 2+ years hands-on experience in manufacturing engineering within aerospace, defense, or electromechanical systems
- Entry-level candidates with relevant internships, co-ops, or academic projects in aerospace or high-reliability manufacturing environments may be considered
- Proficient in CAD software such as PTC Creo, SolidWorks, or equivalent, with experience in creating and modifying 3D models and technical drawings for manufacturability.
- Working knowledge of Lean Manufacturing, 5S, and continuous improvement methodologies to drive operational efficiency and reduce waste.
- Comfortable working in fast-paced, high-mix production environments, with a strong aptitude for hands-on troubleshooting and cross-functional collaboration.
- Strong interpersonal and communication skills with the ability to interface effectively with technicians, machinists, suppliers, and customers, both on the shop floor and in technical discussions.
- Solid understanding of machining processes, material science, and manufacturing techniques for precision components used in aerospace and hydraulic systems.
- Familiarity with electrical systems, circuit design, and electromechanical integration in aerospace-grade assemblies.
- Experience working with aircraft systems, military-grade equipment, or defense-related platforms, including exposure to environmental and performance testing.
- Knowledge of aerospace industry standards such as AS9100, MIL-STD, and DO-160, with experience in quality audits and compliance documentation.
- Exposure to FAA/EASA certification processes, including documentation, testing, and regulatory liaison, is a strong plus.
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