Hardware Engineer
Position Summary
DSJ Global has partnered with a leading utility manufacturer seeking a Hardware Engineer to support the development, integration, and qualification of hardware solutions for transmission and distribution (T&D) overhead line conductors. This role focuses on ensuring seamless compatibility between high-performance conductors and third-party hardware. Key product experience includes dead-ends, splices, clamps, and fittings. The ideal candidate will work closely with external partners and internal teams to validate system-level performance, support field implementation, and drive innovation in hardware design and testing.
Key Responsibilities
- Collaborate with hardware manufacturers and stranding partners to ensure mechanical and electrical compatibility.
- Lead the qualification and validation of third-party hardware, ensuring compliance with performance, reliability, and installation standards.
- Conduct full-system testing, including mechanical, thermal, electrical, and vibration assessments.
- Perform supplier evaluations, technical audits, and manufacturing inspections.
- Develop and maintain technical specifications, quality standards, and installation guidelines for integrated hardware solutions.
- Support field deployment by providing engineering guidance and creating detailed documentation such as installation manuals, drawings, and BOMs.
- Research and evaluate materials, coatings, and mechanical designs to enhance system reliability, especially under high-temperature or insulated conditions.
- Ensure compliance with relevant industry standards (ASTM, IEEE, IEC, ANSI/NEMA) and utility requirements.
- Contribute to joint development initiatives with partners to advance hardware solutions for emerging grid technologies, including optical fiber integration.
Qualifications
Minimum:
- Bachelor's degree in Mechanical Engineering or a related field.
- 3-5 years of experience in T&D hardware evaluation, manufacturing, and testing.
- Proficiency with CAD tools (e.g., AutoCAD, SolidWorks, PTC Creo).
- Familiarity with industry standards and common T&D hardware components.
Preferred:
- Master's degree in Mechanical Engineering or related discipline.
- 5-8 years of experience in hardware integration, supplier qualification, and system-level testing.
- Hands-on experience with lab testing (tensile, fatigue, thermal cycling, vibration).
- Knowledge of FEM simulations and material science, including composites and metallurgy.
- Experience supporting field installations and full-system performance validation.
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