Process Automation Engineer
Position Summary
A leading manufacturer in the steel industry is seeking a Process Automation Engineer to join its maintenance and engineering team at a highly automated production facility. This role is focused on improving industrial processes through the design, development, and optimization of automation systems. The ideal candidate will bring strong technical expertise, hands-on experience with control systems, and a proactive approach to problem-solving in a fast-paced manufacturing environment.
Key Responsibilities
- Support steelmaking and rolling mill operations by maintaining and enhancing automation systems across the plant.
- Design, develop, and implement control systems (hardware and software) to improve:
- Production throughput
- Product quality
- Equipment reliability
- Energy efficiency
- Process automation and uptime
- Gain a comprehensive understanding of the facility's control systems, from scrap melting and refining to casting and rolling of finished steel products.
- Analyze, modify, and improve programmable logic controllers (PLCs) and human-machine interfaces (HMIs), primarily using Allen-Bradley or equivalent platforms.
- Monitor and troubleshoot variable frequency drives (VFDs), soft starters, and other control components.
- Develop and track performance indicators, integrating control systems with broader business information platforms.
- Provide ongoing maintenance support and take ownership of resolving control system issues.
- Write technical specifications, system architecture documentation, and high-level design plans.
- Lead and manage automation-related projects, ensuring timely execution and alignment with operational goals.
- Be available for on-call support during emergencies or critical business needs.
Qualifications
- Bachelor's degree in Electrical Engineering, Mechanical Engineering, Automated Manufacturing Engineering, or a related technical discipline.
- Minimum of 5 years of experience in industrial automation or process control engineering.
- Hands-on experience with Allen-Bradley PLCs, HMIs, and VFDs (experience with Fanuc, Modicon, or Toolbox also considered).
- Strong proficiency in Microsoft Excel, Project, and PowerPoint.
- Excellent analytical, problem-solving, and organizational skills.
- Strong communication and teamwork abilities.
- Willingness to support operations during off-hours when needed.
What We Offer
- Opportunity to work in a highly automated, technically advanced manufacturing environment.
- A collaborative team culture focused on continuous improvement and innovation.
- Competitive compensation and benefits package.
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