Senior Manufacturing Process Engineer
Job Summary
We're seeking a Senior Manufacturing Process Engineer to drive the development, optimisation, and implementation of manufacturing processes for printed circuit board assemblies (PCBA). This role focuses on delivering high-quality, cost-effective production while supporting new product introduction, continuous improvement, and operational excellence.
Key Responsibilities
- Develop and implement manufacturing processes, technologies, and methods for PCBA and cable assemblies
- Create and maintain assembly procedures and documentation
- Partner with design teams on DFMA (Design for Manufacturability & Assembly)
- Support new product introduction (NPI), including cost estimates and process readiness
- Identify, validate, and implement new equipment, tooling, and processes
- Design fixtures and production equipment to improve safety, quality, and efficiency
- Troubleshoot manufacturing and product issues, driving root cause resolution
- Monitor and improve production rates, yields, and cost performance
- Lead continuous improvement initiatives using Lean methodologies
- Provide technical training and mentor-ship to manufacturing and engineering teams
Required Qualifications
- Bachelor's degree in Engineering (Electrical, Mechanical, Industrial, or related)
- 7+ years experience in manufacturing/process engineering, ideally within electronics/PCBA
- Strong experience with surface mount (SMT), through-hole, and PCBA testing
- Hands-on expertise in troubleshooting electro-mechanical systems and manufacturing processes
- Experience with CAD (2D design), schematics, and assembly design
- Knowledge of Lean manufacturing, Six Sigma, SPC, DOE, and process validation
- Familiarity with Manufacturing Execution Systems (MES) - Factory Logix preferred
- Strong data analysis, problem-solving, and decision-making capabilities
- Ability to work in a fast-paced, high-mix manufacturing environment
Preferred Qualifications
- IPC CID (Designer) certification
- Experience with automation / semi-automated equipment design and debugging
- Knowledge of machine programming, controls, and I/O logic
- Project management experience (MS Project)
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