Injection Process Engineer

DSJ Global is currently partnered with a global leader in automotive solutions space who is seeking an experienced Injection Process Engineer to support its manufacturing operations in Chattanooga, TN. This role is ideal for someone who thrives in a fast-paced environment and is committed to continuous improvement, technical excellence, and team collaboration.

Key Responsibilities

• Ensure compliance with health, safety, and environmental standards.
• Monitor and control injection molding processes using data-driven tools (e.g., Mattec, IMPC).
• Maintain process stability and implement improvements to enhance consistency and efficiency.
• Lead validation efforts for new tools and processes during product launches.
• Analyze process failures and implement corrective actions.
• Reduce material waste and optimize cycle times, scrap rates, and energy usage.
• Support lean manufacturing initiatives, including SMED and continuous improvement projects.
• Develop and maintain technical documentation and process databases.

• Standardize molding practices across teams and facilities.
• Evaluate and test new equipment and technical solutions.
• Design and justify upgrades to reduce downtime and boost productivity.
• Participate in cross-functional problem-solving with departments such as paint and assembly.

• Foster open communication and alignment within the injection team.
• Provide training and mentorship to technicians and operators.
• Assist in recruiting and evaluating technical talent.

• Own and maintain the injection process FMEA.
• Ensure adherence to standardized work procedures.
• Drive quality improvements and uphold customer satisfaction standards.

• May lead or support robot programming for injection operations.
• Represent the plant in technical forums and internal networks.
• Implement visual management systems to enhance operational transparency.

Qualifications

• Bachelor's degree in Engineering or equivalent experience. Background in chemical or plastics engineering is a plus.
• 4-7 years of experience in manufacturing, preferably in injection molding or plastics.
• Strong understanding of industrial equipment, process control, and lean methodologies.
• Experience with robot programming and automation systems is advantageous.
• Proficient in problem-solving and data analysis.
• Strong computer skills and familiarity with process monitoring software.
• Proven ability to deliver results in a high-volume production environment.