Automation Controls Engineer


Spartanburg
Permanent
USD105000 - USD110000
Engineering
PR/582711_1772805415
Automation Controls Engineer

Automation & Controls Engineer

Are you an engineer who loves building smart machines, solving complex technical problems, and working hands‑on in a fast‑paced manufacturing environment? An established manufacturing organization is seeking an Automation & Controls Engineer to design, build, program, and support advanced automated systems within a high‑volume production facility.

About the Role

In this role, you will integrate electrical, mechanical, and software components to keep automated machinery running safely, efficiently, and reliably. You'll develop PLC logic, engineer electrical systems, program embedded controls, and lead technology upgrades, from concept through implementation.

This position is ideal for someone who enjoys troubleshooting, continuous improvement, and collaborating closely with operations, engineering, and maintenance teams.

Key Responsibilities

  • Design, build, and maintain automated machines and systems, integrating electrical, mechanical, and software components
  • Develop PLC logic, embedded controls, and HMI interfaces (FactoryTalk View / Wonderware)
  • Support manufacturing goals related to Safety, Quality, Delivery, and Cost
  • Investigate machine uptime, trends, and controls functionality to prevent downtime
  • Lead programming‑focused capital projects from concept to full operational handoff
  • Identify and execute upgrades to obsolete components, drives, and software
  • Engineer machine modifications and equipment improvements with minimal production disruption
  • Support and help develop proactive maintenance programs, PM tasks, and work instructions
  • Troubleshoot electromechanical systems and partner with maintenance to resolve issues
  • Assist with plant utilities, services, and general facility support
  • Maintain organized project files and update all controls documentation

Required Qualifications

  • 2-5 years of experience in automation, controls engineering, or similar roles
  • Bachelor's degree in Engineering (Electrical or Automation/Controls preferred)
  • Strong experience with:
    • PLC systems & programming
    • Variable Frequency Drive (VFD) programming/troubleshooting (2-5 years)
    • Plant communication systems (Ethernet IP, ControlNet)
    • HMI programming: FactoryTalk View or Wonderware
    • Power distribution & control
    • Planned maintenance and industrial troubleshooting
  • Proficiency in Microsoft Office
  • Strong analytical and problem‑solving abilities
  • ERP experience a plus
  • Industry experience in roll label, chemical, or pharmaceutical manufacturing preferred
    • Extra consideration for paper/film roll or pressure‑sensitive materials backgrounds

FAQs

Congratulations, we understand that taking the time to apply is a big step. When you apply, your details go directly to the consultant who is sourcing talent. Due to demand, we may not get back to all applicants that have applied. However, we always keep your resume and details on file so when we see similar roles or see skillsets that drive growth in organizations, we will always reach out to discuss opportunities.

Yes. Even if this role isn’t a perfect match, applying allows us to understand your expertise and ambitions, ensuring you're on our radar for the right opportunity when it arises.

We also work in several ways, firstly we advertise our roles available on our site, however, often due to confidentiality we may not post all. We also work with clients who are more focused on skills and understanding what is required to future-proof their business. 

That's why we recommend registering your resume so you can be considered for roles that have yet to be created. 

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