Controls Engineer

Associate Controls Engineer

Location: Barnwell, SC
Annual Salary: $75,098 - $104,011
Schedule: Full-time, Day Shift (Monday-Friday), with on-call responsibilities as needed

Key Responsibilities

• Communicate effectively with team members to address manufacturing equipment and process flow issues.
• Collaborate with management and electrical teams to plan preventive maintenance activities.
• Troubleshoot complex equipment issues, including servo drives and Siemens/Allen Bradley PLCs.
• Interpret and update electrical schematics using EPLAN or CAD.
• Maintain Octoplant backups for all process control systems.
• Configure and monitor data trends to support operations and maintenance.
• Design and implement control systems to enhance productivity and quality.
• Provide after-hours support for complex electrical issues.
• Diagnose and resolve issues involving electrical, pneumatic, hydraulic, and control systems.
• Understand and manage critical machine settings and OEM specifications.
• Perform timely and cost-effective repairs.
• Accurately charge parts to appropriate work orders and cost centers.
• Follow all safety procedures and permit requirements.
• Conduct root cause analysis of breakdowns and implement preventive measures.
• Report unresolved issues and delays to the Engineering Controls Manager.
• Monitor equipment for inefficiencies or potential failures.

Professional Experience

• Minimum 5 years in manufacturing maintenance.
• At least 5 years with Allen Bradley ControlLogix 5000 PLCs (preferred).
• Minimum 3 years with SEW drives and process controls.

Education & Skills

• Bachelor's degree in Electrical Engineering (BSEE) from an accredited institution.
• Basic computer proficiency for work order and parts management systems.

Work Environment

• Must work independently and make decisions with minimal supervision.
• Team-oriented mindset with the ability to collaborate across departments.
• Exposure to loud environments (87+ dB) and extreme temperatures (up to 110°F).
• Work may involve confined spaces and outdoor conditions.
• Ability to multitask and communicate clearly in high-pressure situations.

Language Requirements

• English proficiency (spoken and written) is essential for job performance.

Physical & Mobility Requirements

• Must be able to stand, walk, climb stairs, kneel, squat, and operate lift trucks.
• Occasional lifting of components up to 50 lbs.
• Vision requirements include close, distance, color, peripheral, and depth perception.
• Frequent use of HMIs, radios, and walking throughout an 8-hour shift.
• Travel required for training purposes.

Key Stakeholders

• Internal: MDF, Shipping, Maintenance, Administration
• External: Vendors, Consultants, Service Contractors, Other Facilities

Equal Opportunity Statement

This employer is an equal opportunity organization. All qualified applicants will be considered without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, veteran, or disability status.