Controls Engineering Manager
A global advanced manufacturing company supporting high-tech industries is seeking a Controls Engineering Manager to lead automation and controls engineering efforts within a 24/7 manufacturing environment. This role is responsible for overseeing plant-wide control systems, automation infrastructure, instrumentation, SCADA and historian systems, industrial networking, and capital project execution.
The Controls Engineering Manager will provide technical leadership while managing and developing a team of controls engineers. This position plays a critical role in improving system reliability, minimizing downtime, supporting production operations, driving continuous improvement initiatives, and ensuring compliance with operational and regulatory requirements.
Key Responsibilities
- Lead and develop a Controls Engineering team supporting continuous manufacturing operations.
- Establish and implement automation standards, tools, and best practices to improve equipment reliability and reduce unplanned downtime.
- Oversee process control networks, automation infrastructure, and industrial communication systems.
- Manage PLC programming standards, troubleshooting methodologies, and system architecture.
- Lead the design, implementation, and maintenance of instrumentation and control systems.
- Oversee HMI and SCADA system development, deployment, and optimization.
- Administer and maintain plant historian systems and data collection infrastructure.
- Provide technical troubleshooting support for operations, including participation in on-call and remote support activities.
- Develop data-driven strategies to improve process performance, equipment reliability, and operational efficiency.
- Ensure automation and control system changes follow Management of Change (MOC) procedures and applicable regulatory requirements.
- Collaborate with equipment suppliers and automation vendors to implement best practices and optimize system performance.
- Lead controls and automation activities for capital projects from concept through commissioning.
- Manage automation-related project budgets, schedules, and resource allocation.
- Support cybersecurity, system reliability, and long-term automation strategy initiatives.
Qualifications
- Bachelor's degree in Electrical Engineering, Controls Engineering, Automation Engineering, or a related technical discipline.
- Professional Engineer (PE) license preferred.
- Minimum 10 years of industrial controls engineering experience in a manufacturing environment.
- Previous experience within chemical processing, specialty chemicals, or other process manufacturing environments preferred.
- Minimum 5 years of leadership experience managing engineering or technical teams.
- Strong experience leading capital projects from design through startup and commissioning.
- Extensive hands-on experience with instrumentation, control systems, and process automation technologies.
Job Requirements
- Expert knowledge of PLC programming, troubleshooting, and industrial automation systems.
- Experience designing, implementing, and supporting SCADA architectures.
- Strong understanding of industrial networking technologies and process control infrastructure.
- Experience working with historian systems and manufacturing data collection platforms.
- Knowledge of Foundation Fieldbus and other industrial communication protocols.
- Proven ability to diagnose and resolve complex automation and controls issues.
- Strong project management, budgeting, and execution skills.
- Ability to provide technical guidance and mentorship to engineering teams.
- Experience supporting manufacturing operations in a 24/7 production environment.
- Familiarity with enterprise maintenance or ERP systems (SAP experience preferred).
- Ability to participate in an on-call rotation and provide after-hours support when required.
- Willingness to support production outages, maintenance events, and commissioning activities during evenings or weekends as needed.
FAQs
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