Sr Process Controls Engineer

Job Title: Senior Process Controls Engineer
Location: Charlotte NC- hybrid
Industry: Chemical Manufacturing
Employment Type: Full-Time
Compensation: $110,000 - $145,000 + 15% bonus

Summary

We are partnered with a leading chemical manufacturer known for its commitment to safety, innovation, and sustainability. The Atlanta facility is seeking a skilled Senior Process Controls Engineer to support automation initiatives, optimize control systems, and enhance process reliability across the site. This role is ideal for a hands-on engineer with strong PLC and DCS experience in a regulated manufacturing environment. If you thrive in fast-paced, high-impact settings, apply today!

Key Responsibilities:

• Design, program, and troubleshoot PLC, DCS (Honeywell Experion), and HMI systems
• Support daily operations by resolving control system issues and improving process stability.
• Collaborate with production, maintenance, and engineering teams to implement automation solutions.
• Lead or support capital projects involving control system upgrades and expansions.
• Maintain and update control documentation, including P&IDs, loop diagrams, and system architecture.
• Ensure compliance with safety, environmental, and quality standards.
• Drive continuous improvement initiatives using Lean, Six Sigma, and Root Cause Analysis tools.
• Evaluate and integrate emerging technologies to improve process efficiency and data visibility.
• Provide technical training and support to operations and maintenance personnel.

Qualifications:

• Bachelor's degree in Electrical, Chemical, or Controls Engineering - Required
• 5+ years of experience in process control engineering within a chemical, pharmaceutical, or regulated manufacturing environment.
• Strong knowledge of PLC programming, DCS configuration, and HMI development.
• Experience with instrumentation, control loop tuning, and data acquisition systems.
• Familiarity with ISA standards, NFPA, and process safety systems.
• Excellent analytical, troubleshooting, and communication skills.
• Experience with OSIsoft PI, SCADA, or MES systems is a plus.

Benefits:

• Annual performance bonus up to 15%
• Comprehensive health, dental, and vision insurance
• 401(k) with 5% company match
• Paid time off and holidays
• Tuition reimbursement and professional development support